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geographical presence

Geographical Presence

Tongaat Hulett has more than 40,000 employees working in about 25 locations in 6 countries, South Africa, Botswana, Namibia, Swaziland, Mozambique and Zimbabwe.


Recipes

Click on the headings below to view the recipes
Icing paste

This formulation is recommended as a starting point to produce an Icing Paste for Cake decorating.

INGREDIENTS

% FORMULATION

Icing Sugar

57.85

Powdered Glucose DEXTROSE MONOHYDRATE (DMH) *

12.00

Low Moisture WHITE CORNFLOUR *

3.00

Salt

0.20

Guar Gum

0.25

Water

6.00

Potassium Sorbate

0.10

Sorbitol

2.80

GLUCOSE SYRUP STD 43 *

4.00

Colour

As desired

Flavour

As desired

Hydrogenated Vegetable Fat Cocolene

13.50

Polysorbate 60

0.30

TOTAL

100%

* Supplied by Tongaat Hulett Starch

PROCEDURE

  • Blend the sifted Icing sugar, DMH, Cornflour, Salt and Guar Gum together.
  • Combine the Water, Potassium sorbate, Sorbitol and Glucose syrup, colour and flavour together.
  • Gently heat the Fat and Polysorbate 60.

Add the above 3 blends alternately whilst mixing in a high-speed mixer. Mixture will form a smooth paste.

NB

  • For added smoothness, Mono and Diglycerides can be used.
  • For an extended shelf life, antioxidants BHA / BHT can be used.
  • The product has been developed with the intention of being packaged in a tube with inter-changeable cake decorating nozzles.


Instant cheesecake topping

This formulation is recommended as a starting point to produce an instant cheesecake.

BENEFITS OF STYCROS H

  • Requires no cooking
  • Acid and shear stability
  • Smooth texture

INGREDIENTS

% FORMULATION

Cream Cheese

27.00

STARCH Stycros H *

3.50

POWDERED GLUCOSE Dextrose Monohydrate *

10.00

Sugar

10.00

Keltrol - F

0.10

Skim Milk Powder (Instant)

14.00

Water

35.33

Lemon Flavour IFF 2546

0.07

TOTAL

100%

* Supplied by Tongaat Hulett Starch

PROCEDURE

  • Cream the cheese in a suitable mixer to a smooth consistency.
  • Blend all dry ingredients together.
  • Add to water with good agitation (Electric beater).
  • Add mixture to cheese and gently blend in. Mix to maximum volume.
  • Pour into pastry base and allow to set.
  • Ready to serve within a few minutes.


Instant cream (bakery filling)

This formulation is recommended as a starting point to produce an instant filling with good piping properties.

BENEFITS OF STYCROS M

  • Requires no cooking
  • Good gloss

INGREDIENTS

% FORMULATION

Castor Sugar

47.80

Skim Milk Powder ( New Zealand Milk Powder)

21.10

Modified Starch: STYCROS M *

15.50

Powdered Glucose DRIDEX 10 *

10.10

Protanal BK 0854 (Tranarc)

3.20

Vanilla Powder

1.80

Tetrasodium pyrophosphate

0.50

Colour

As desired

TOTAL

100%

* Supplied by Tongaat Hulett Starch

PROCEDURE

  • Dry blend all ingredients together.



Instant custard mix

This formulation is recommended as a starting point to produce an instant custard mix.

BENEFITS OF STYCROS M

  • Requires no cooking
  • Good gloss
  • Freeze thaw stable

INGREDIENTS

% FORMULATION

Instant Skim Milk Powder

40.00

White Sugar

35.00

Disodium Phosphate

0.30

Modified Starch: STYCROS M *

16.00

Powdered Glucose DRIDEX 30 *

8.70

Vanilla Flavour

As desired

Colour

As desired

TOTAL

100%

*Supplied by Tongaat Hulett Starch

PROCEDURE

Blend all ingredients together thoroughly.

MIXING INSTRUCTIONS

  • Weigh out 100 g Hot or Cold water or Fresh milk.
  • Add 30 g powdered mix to the water.
  • Using a whisk thoroughly stir mixture to a smooth consistency for 1 minute.
  • For best results use fresh milk.
  • Ready to serve within a few minutes.
  • The fill weight of the powder can be varied depending on the consistency required.



Muffins formulation with DMH

This formulation is recommended as a starting point to produce muffins or similar cake type batters using powdered glucose.

INGREDIENTS

% FORMULATION

Eggs

18.60

Sugar

17.50

Milk

14.60

Oil

14.60

Lemon Essence

0.60

Cake Flour

25.40

Baking Powder

1.20

Powdered Glucose
DEXTROSE MONOHYDRATE (DMH) *


7.50

TOTAL

100%

 

* Supplied by Tongaat Hulett Starch

PROCEDURE

  • Cream Sugar and Oil together.
  • Add beaten egg.
  • Add sifted flour and Baking Powder alternately with Milk and essence.
  • Blend in.
  • Weigh 55 – 60g of batter into a greased muffin tray.
  • Bake at 180 °C for 15-20 minutes.



Energy drinks

This formulation is recommended as a starting point to produce a basic energy drink.

INGREDIENTS

% FORMULATION for STD

UNIDRI 20 *

29.00

Dridex 30 *

29.00

DEXTROSE MONOHYDRATE (DMH) *

29.00

Citric Acid

8.00

Flavours

4.60

Colours

0.40

TOTAL

100%

* Supplied by Tongaat Hulett Starch

UNIDRI 20:
Slow Energy release
Dridex 30:
Intermediate release

DEXTROSE MONOHYDRATE (DMH):
Rapid release of energy

PROCEDURE

  • Weigh out the Unidri 20, DMH, and Dridex 30 and dry blend them together.
  • Weigh out the Citric acid, flavour and colour and add to Glucose blend.
  • Dry blend all ingredients together and package.
  • Dilution in water: Recommended amount is approximately 2 Tablespoons powder to 1 cup of water.

Note: The powder can also be used as a base for Sherbet.


Energy sports drinks

This formulation is recommended as a starting point to produce a basic sports type drink.

INGREDIENTS

% FORMULATION for STD

Powdered Glucose
DEXTROSE MONOHYDRATE (DMH) *

82.70

Powdered Glucose UNIDRI 20 *

14.10

Citric Acid

1.40

Sodium Chloride

0.85

Ascorbic Acid

0.40

Potassium Chloride

0.35

Calcium Lactate

0.15

Magnesium Chloride

0.05

Flavours and Colours

As desired

TOTAL

100%

* Supplied by Tongaat Hulett Starch

UNIDRI 20:
Slow Energy release

DEXTROSE MONOHYDRATE (DMH):
Rapid release of energy

PROCEDURE

  • Weigh out the Unidri 20 and DMH and dry blend them together.
  • Weigh out the rest of the dry ingredients, flavours and colours and add to Glucose blend.
  • Dry blend all ingredients together and package.
  • Make up to 1000 ml with water.
  • Pasteurise at 92 °C for 3 minutes.



Instant powdered milkshake mix

This formulation is recommended as a starting point to produce an instant milkshake mix: Variants: Chocolate and Vanilla

BENEFITS OF Stygel M

Requires no cooking.
Ready to serve within a few minutes.
Good gloss

INGREDIENTS

Chocolate
% FORMULATION

Vanilla
% FORMULATION

Instant Skim Milk Powder

36.00

38.00

White Sugar

39.00

42.00

Disodium Phosphate

0.30

0.30

Cocoa Powder

7.00

-----

Modified Starch Stygel M *

15.00

16.00

Powdered Glucose DRIDEX 30 *

2.70

3.70

Vanilla Flavour

-----

As desired

TOTAL

100%

100%

* Supplied by Tongaat Hulett Starch

PROCEDURE

  • Blend all ingredients together thoroughly.

MIXING INSTRUCTIONS

  • Weigh out 100 g Cold water or Fresh milk.
  • Weigh out 25 g powdered mix to water.
  • Using a whisk thoroughly stir mixture to a smooth mix for 1 minute.
  • For best results use fresh milk.
  • The fill weight of the powder can be varied depending on the consistency required.



Sports drink

This formulation is recommended as a starting point to produce a basic isotonic sports drink. The formulation may require some adjustment depending upon the desired characteristics, raw materials, available equipment and process conditions.

INGREDIENTS

% in FORMULATION

Dextrose Monohydrate *

2.0

Unidri 20 *

2.0

Sugar

3.0

Citric Acid

0.14

Sodium Chloride

0.02

Potassium Chloride

0.002

Flavours and Colours

As desired

Water

To 100%

*Supplied by Tongaat Hulett Starch

PROCEDURE

  • Weigh out the Unidri 20, Sugar and DMH, and dry blend them together.
  • Weigh out the rest of the dry ingredients and add to sugar blend.
  • Dry blend all ingredients together.
  • Make up to 100% with water
  • Use immediately, or package and pasteurise.



Fudge

This formulation is recommended as a starting point to produce fudge.

BENEFITS OF Standard 43 SYRUP
Prevents sugar crystallisation
Prevents drying out

INGREDIENTS

% FORMULATION

600 g

Sugar

47.90

287.40

Butter

7.00

42.00

GLUCOSE SYRUP STD 43 *

10.00

60.00

Skim Milk Powder

1.40

8.40

Water

12.50

75.00

Condensed Milk

20.90

125.40

Vanilla Essence

0.30

1.80

TOTAL

100%

600.00

*Supplied by Tongaat Hulett Starch

PROCEDURE

  • Heat sugar, butter, glucose, skim milk powder and water.
  • Stir well until all the sugar has dissolved.
  • Stir until mixture reaches boiling point.
  • Cook for 3 minutes but stir continuously (106 – 108 °C).
  • Stir in condensed milk and stir until it reaches boiling point.
  • Reduce heat but keep stirring for 10 – 15 minutes (114 °C)
  • Remove from heat and add vanilla essence.
  • Beat the mixture until it thickens (± 5 minutes).
  • Place in a greased pan and allow to cool (± 20 minutes).
  • Cut into blocks.



Hard Boils

This formulation is recommended as a starting point to produce hard boiled sweets.

BENEFITS OF GLUCOSE
Prevents sugar crystallisation.
Controls sweetness
Provides body and mouthfeel

INGREDIENTS

% FORMULATION

Sugar

43.00

Water

21.00

Glucose Syrup STD 43 or Unimalt 52 *

35.70

Citric acid

0.30

Flavours and colours

as desired

TOTAL

100%

* Supplied by Tongaat Hulett Starch

PROCEDURE

  • Dissolve sugar and glucose syrup in water.
  • Bring syrup to a boil.
  • Boil to 139 °C (using Sugar thermometer).
  • Add colour and flavour or fruit acid.
  • Pour onto oiled moulds and allow to set



Marshmallows

This formulation is recommended as a starting point to produce cut marshmallows

INGREDIENTS

% FORMULATION

Davis Gelatine 180 Bloom

4.00

Hot Water @ 60 °C

11.00

Sugar

34.88

Glucose Syrup HDE or Confectioners Blend*

35.00

Water

14.00

Pink Colour

0.06

Flavour

0.06

Phosphate Salts

As required**

TOTAL

100%

* Supplied by Tongaat Hulett Starch
** Consult with Technical Services

PROCEDURE (for 500 g sample batch)

  • Prepare the gelatine solution in advance by slowly adding gelatine to hot water (60 °C), while agitating rapidl to ensure complete solution.
  • Allow standing in a hot water bath for at least 1 hour. Skim surface prior to using.
  • Dissolve the sugar in water, add the glucose syrup and boil to 80% solids (by refractometer), 110 °C.
  • Cool the syrup down to 60 °C, add in the gelatine solution, colours and flavours.
  • Cool to whipping temperature (29 – 35 °C). Whip to achieve maximum yield.
  • Deposit into warm dry Moulding Starch * (6-8% Moisture) and allow to dry for at least 24 hours at room temperature.



Nougat

This formulation is recommended as a starting point to produce a short textured nougat.

INGREDIENTS

% FORMULATION

GLUCOSE SYRUP STD 43 *

29.00

Sugar

36.50

Salt

0.06

Water

6.00

Egg Whites (Albumen)

6.50

Almond Flavour

0.40

Soft Butter / Margarine / Confectioners’ Fat

5.00

Skim Milk Powder

4.04

Chopped Candied Cherries

4.00

Toasted Chopped Almonds / Nuts

8.00

Gelatine 200 Bloom

0.50

TOTAL

100%

* Supplied by Tongaat Hulett Starch

PROCEDURE

  • Dissolve sugar, salt and glucose syrup in water.
  • Beat egg white to a stiff foam stage.
  • Dissolve the gelatine in warm water.
  • Bring syrup up to 121 °C.
  • At this temperature, add one third of the hot syrup solution slowly in a thin stream to the beaten egg whites. Beat mixture using a high-speed beater.
  • Continue to boil the rest of the syrup to 132 °C. Remove from heat.
  • Add to previous mixture and continue beating until white and aerated/fluffy.
  • Add the dissolved gelatine solution.
  • Add the butter. Continue beating.
  • Add the skim milk powder.
  • Add the almonds/nuts, cherries etc and flavour.
  • Slab onto rice paper/ moulding starch/ icing sugar/ a greased surface.
  • Allow at least two days to mature before cutting.



Coated peanuts

This formulation is recommended as a starting point to produce coated Peanuts using a Pregelatinised unmodified waxy maize Starch.

INGREDIENTS

% FORMULATION

Water

12.00

Sugar

20.00

Pregel Starch Stygel W *

18.00

Peanuts (Roasted and Shelled)

50.00

TOTAL

100%

* Supplied by Tongaat Hulett Starch

PROCEDURE

  • Dissolve the sugar in water.
  • Add the peanuts to a panning machine.
  • Very slowly add the syrup alternately with the Starch.
  • Allow for the peanuts to be well coated before adding either the starch or syrup.
  • Deep fry in hot oil for 20 – 30 seconds.
  • Remove and drain off excess oil.



Peanut brittle

This formulation is recommended as a starting point to produce Peanut Brittle.

BENEFITS OF GLUCOSE
Prevents sugar crystallisation.
Controls sweetness
Provides body and mouthfeel

INGREDIENTS

% FORMULATION

White Sugar

43.00

GLUCOSE SYRUP STD 43 *

43.00

Water

14.00

Peanuts Roasted

As desired

TOTAL

100%

* Supplied by Tongaat Hulett Starch

PROCEDURE

  • Dissolve sugar in water.
  • Add Glucose and heat to 118 – 121 °C.
  • Add peanuts and heat to 146 °C.
  • Allow frothing of the syrup to cease.
  • Pour onto a slab.
  • When firm and plastic, cut into pieces.



Starch gums

This formulation is recommended as a starting point to produce soft gums using Starch.

BENEFITS OF CONFECTIONERS BLEND SYRUP

  • Prevents sugar crystallisation
  • Prevents drying out
  • Provides a short texture

BENEFITS OF STYCLOR 60

  • Reduced hot viscosity
  • Increased gelling
  • Forms rigid gels

INGREDIENTS

% FORMULATION

 

4.00

Hot water @ 60 ° C

8.00

Thin Boiling Starch STYCLOR 60 *

3.00

Cold Water

24.00

Sugar

21.00

GLUCOSE SYRUP Confectioners Blend *

9.00

GLUCOSE SYRUP STD 43 *

30.40

Citric Acid

0.40

Flavours

0.10

Colours

0.10

TOTAL

100%

*Supplied by Tongaat Hulett Starch

PROCEDURE

  • Prepare the gelatine solution in advance by slowly adding gelatine to hot water (60 ° C), while agitating rapidly to ensure complete dispersion. Allow standing in a hot water bath for at least 1 hour. Skim surface prior to using.
  • Prepare the starch pre-slurry by adding to the cold water, stirring and slowly heating up to 60-65 ° C.
  • Add the sugar and Glucose syrup to the starch slurry and boil down to 78% solids.
  • Cool the syrup to 80 ° C.
  • Stir in the gelatine solution, citric acid, colours and flavours.
  • Deposit into Moulding Starch * and leave for 24 hours at room temperature.




BBQ sauce

This is a suggested formulation to produce a Barbeque sauce with good freeze thaw stability with good adhesion properties.

BENEFITS of STYCROS M
Imparts viscosity and body.
Good sheen.
Provides good “cling”.


BENEFITS OF Glucose Syrup Std 43
Prevents sugar crystallisation
Provides body and mouthfeel
Provides a good gloss

INGREDIENTS

% FORMULATION

Tomato Paste

26.50

White Vinegar

21.00

Water

25.30

Brown Sugar

9.00

Treacle No. 1 (Tongaat Hulett Sugar)

4.80

BBQ Seasoning Spice

1.20

Salt

1.90

STYCROS M *

2.20

GLUCOSE SYRUP STD 43 *

8.00

CARAMEL 48000

0.10

* Supplied by Tongaat Hulett Starch

PROCEDURE

  • Blend Sugar, Salt and Spices
  • Disperse the Starch in some water.
  • Dissolve the Glucose in some water.
  • Add 2 & 3 to dry blend and mix in thoroughly.
  • Heat to 90 °C and hold for 10 minutes.
  • Add the Vinegar and hold for a further 2 minutes.
  • Fill into bottles, seal and pasteurise.




Chutney

This formulation is recommended as a starting point to produce a fruit chutney based sauce of good consistency suitable for canning/bottling.

BENEFITS OF STARCH STYCROS H
Provides stable viscosity
Shear and heat resistant
Acid resistant

INGREDIENTS

% FORMULATION

Brown Sugar

9.00

Salt

2.20

Vinegar

10.00

STARCH STYCROS H*

3.00

Ginger Ground

0.05

Cinnamon Ground

0.05

Paprika Ground

0.15

Coriander Ground

0.04

Original Fruit Chutney **

15.00

Treacle No. 1 (Tongaat Hulett Sugar)

1.00

CARAMEL 48 000

0.05

UNIMALT 52 (Glucose Syrup)*

11.00

Water

48.46

TOTAL

100%

* Supplied by Tongaat Hulett Starch

** Minced dried apricots/peaches/onions can be substituted


PROCEDURE

  • Blend Sugar, Salt and Spices
  • Disperse the Starch in some water.
  • Dissolve the Unimalt 52 and Mrs Balls Chutney in some water.
  • Add 2 & 3 to dry blend and mix in thoroughly.
  • Heat to 90 °C and hold for 10 minutes.
  • Add the Vinegar and hold for a further 2 minutes.
  • Fill into bottles, seal and pasteurise.




Instant white sauce

This formulation is recommended as a starting point to produce a basic Instant White Sauce.

BENEFITS OF STYGEL M
Requires no cooking
Good gloss
Freeze thaw stable

INGREDIENTS

% FORMULATION

Powdered Glucose UNIDRI 20 *

31.90

Modified Starch STYGEL M *

31.00

Milk Powder / Creamer

30.00

Salt

7.00

White Pepper Ground

0.10

TOTAL

100%

* Supplied by Tongaat Hulett Starch

PROCEDURE

  • Blend all ingredients together.
  • Weigh out 35 grams powder.
  • Add 250 ml boiling water.
  • Stir vigorously with a whisk for 1.5 to 2 minutes.
  • The fill weight of the powder can be varied depending on the consistency required.




Pepper sauce

This formulation is recommended as a starting point to produce a basic cook up Pepper Sauce.

BENEFITS of STYCROS M
Imparts viscosity and body.
Good sheen.
Provides good "cling"
Freeze thaw stability.

INGREDIENTS

% FORMULATION

STYCROS M *

2.70

Maltodextrin UNIDRI 20 *

10.00

Cakeflour

1.20

Salt

2.70

Ground / Coarse Black Pepper

0.25

Keltrol - F

0.15

Low Lauric Creamer / Milk Powder

15.00

Fresh Milk

20.00

Water

48.00

TOTAL

100%

*Supplied by TONGAAT HULETT STARCH

PROCEDURE

  • Blend all dry ingredients together.
  • Add the milk and water. Whisk in.
  • Heat up to 95 °C and hold for 5 minutes.

NB: A product of this nature will preferably need to be retorted.




Salad dressing

This formulation is recommended as a starting point to produce a cost effective salad dressing for general use or for food service applications.

BENEFITS OF STYGEL HH:

Acid stability.
Shear resistance.
When cooked, exhibits a stable non-congealing gel, with a short texture.

INGREDIENTS

% FORMULATION

STARCH STYGEL HH *

3.00

Water

23.22

Vinegar

19.70

Salt

1.90

Keltrol - F

0.24

Mustard Powder

0.10

Onion Powder

0.03

Garlic Powder

0.03

Paprika

0.04

Sugar

12.24

Vegetable Oil

35.00

Egg Yolk (12%)

4.50

TOTAL

100.00

* Supplied by Tongaat Hulett Starch

PROCEDURE

  • Place water, vinegar and salt in mixer.
  • Add starch and sugar.
  • Cook to 90 °C and hold for 10-15 minutes.
  • Add spices and cool to 30 °C.
  • Once cool, add egg yolk and mix in using a hand mixer.
  • Disperse the Keltrol in the oil and add slowly to mixture.
  • Process through Silverson mill.




Savoury dip

This formulation is recommended as a starting point to produce a savoury dip.

BENEFITS OF STYGEL H

Controls viscosity

Ingredients

Parts by Weight

Water

32.00

Tomato Paste

10.00

Sugar

9.00

Vinegar (10%)

1.00

Onion Flakes

8.00

Stygel H *

2.30

Salt

1.30

Sodium Sorbate/Benzoate

0.30

Spices

2.20

Xanthan Gum

0.10

Guar Gum

0.10

Vegetable Oil

27.00

Mustard

9.00

Egg Yolk

1.70

* Supplied by Tongaat Hulett Starch

PROCEDURE

  • Blend dry ingredients, add to water using suitable agitation.
  • Add remaining ingredients and heat to 75ºC.
  • Hold 10 minutes, homogenise and pack into suitable containers.




Tomato sauce

This formulation is recommended as a starting point to produce a savoury dip.

BENEFITS OF STYGEL H

Controls viscosity

Ingredients

Parts by Weight

Water

32.00

Tomato Paste

10.00

Sugar

9.00

Vinegar (10%)

1.00

Onion Flakes

8.00

Stygel H *

2.30

Salt

1.30

Sodium Sorbate/Benzoate

0.30

Spices

2.20

Xanthan Gum

0.10

Guar Gum

0.10

Vegetable Oil

27.00

Mustard

9.00

Egg Yolk

1.70

* Supplied by Tongaat Hulett Starch

PROCEDURE

  • Blend dry ingredients, add to water using suitable agitation.
  • Add remaining ingredients and heat to 75ºC.
  • Hold 10 minutes, homogenise and pack into suitable containers.







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